01 | Intro Activity: Dis-able | En-able [90min]

Cardboard 101: Cutting, Shaping, and Joining

Kate James

PROTYPING

Cardboard 101

  • Students should receive a general safety orientation on their first day. 
  • For elementary students, you will teach them how to draw lines and curves on paper. Additionally, you will sit with each child to observe how they hold the scissors and ensure they are using them correctly.
  • For middle school and high school students, their first encounter with prototyping usually occurs during the introductory activity on day 1. In this session, you will present the first two presentations we have prepared about prototyping. During the presentation, it is important to explain why we use a cutting mat, a metal ruler, as well as the properties of a cutter and glue gun.
  • After the presentation, you should personally engage with every student. Demonstrate the proper use of the cutting mat, metal ruler, cutter, and glue gun, ensuring they understand the techniques involved. Allow the students to try these techniques themselves under your supervision and guidance.
  • Subsequent tutorials or lessons around using specialized equipment will be presented as the tools are introduced in the curriculum.

  • Work spaces should be well lit.

  • Paths to exits should be well marked and kept clear.

  • Use tools only for their intended purposes.

  • All tools should have a “home”.

  • Mount basic user instructions and safety guidelines next to all complex equipment or power tools (laser cutter, 3D printer, etc).

  • Have safety posters in studios and the makerspace.

  • Check the list of materials allowed in the studio, before introducing any material inside the room.

  • Cleaning up and putting extraneous tools and equipment away should be part of daily culture. 

  • Backpacks, phones, loose clothing and other distractions should be kept out of the way in the Studios and makerspace. 

  • Extension cords and other tripping hazards should be kept to a minimum. If necessary, cords should be neatly secured to the floor and identified with bright colors. 

  • For coaches: Our storage area contains dangerous machines and materials. Please ensure that you read the labels carefully before moving anything around. All these items have yellow caution tape around them to indicate their hazardous nature. It is crucial to be cautious and not use or expose these materials when students are present in the center (also you should be careful when handling those items).

  • All scrap pieces like cardboard, acetate, odds and ends will be kept in a “recycle box” for you to use in other projects. We need to be mindful that we have limited resources and that we need to make sure that nothing goes to waste.


  1. Safety equipment

Safety equipment should be placed in a highly visible location and clearly identified to students and teachers as part of their orientation.

  • First Aid Kit

  • Gloves should be worn at all times

  • Eye protection (Safety Goggles)

  • Safety Goggles are required to be worn in the makerspace at all times, by every user. 

  • Ear plugs

  • Wear only shoes that cover the entire foot, no open-toe shoes or sandals.

  • Fire extinguishers

  1. Makerspace Rules

To enter the makerspace you must:

  • Wear eye protection

  • Have hair, jewelry and sleeves secured/removed

  • Wear closed toe shoes

  • Use of equipment is a responsibility that is earned. Follow work guidelines, slow down, think it through and ask for help.

  • Seek supervision from a coach or makerspace manager when using powered cutting tools or chemicals.

  • Take what you need to work at your desk if possible, return tools and materials always.

  • Maintain good awareness of your surroundings.

  • Never use a tool unless you’ve been trained to use it safely.

  • Use tools only as they were designed to be used. 

  • Never walk away from a tool that is still on.

  • Never use a broken tool, and report any broken tools or machines immediately.

  • Clean up your work area and return all tools to where you got them.

  • Mop up spills immediately.


  1. Rules and procedures for common tools

  • Cutting/ Box Cutter/Exacto Knife

  • Cutting tools: When working with cutting tools, plan your posture and actions thoughtfully to avoid inflicting self-harm. 

Elementary

  • Elementary students are not allowed to have cutting tools, including cutters and big scissors. If you need to use scissors, it has to be done under supervision and only to cut light material, like paper and flexible light objects that won’t snap when cut. They are not allowed to cut cardboard whatsoever, if needed the coach can do it outside class time during prep time. Instead, they should use specific cutting tools made for cardboard cutting. For the use of scissors please do a little "Scissor seminar" with them, where they are cutting along a spiraling line on a sheet of paper, and have to supervise them to make sure their hands are in the correct position. I think this might be a skill that requires a bit of dedicated attention/ skill-building time, since it's so fundamental to their studio work..

  • Have them wear gloves as well, and safety glasses.

Middle school & High school

  • Always use a cutting mat and metal ruler with an edge guard.

  • Always retract your cuttter blade when not in use.

  • Keep material secure with a clamp and keep hands and fingers out of blade path. Keep body out of blade path.

  • Cut in a controlled way, watch what you are doing.

  • Using dull blades can be more dangerous than sharp blades. Regularly change out blades or snap blades with a set of pliers. Always dispose of blades immediately in sharps disposal.

  • Return tool when you are done.

  • The box you take to the studio is gray and contains 14 cutters, numbered from 1 to 14. Make sure you have all numbers before dismissing students. Same for scissors, make sure you have all scissors before dismissing students. 

Hot Glue Guns

Elementary 

  • They are not allowed to use glue guns, they are only allowed to use UHU stick glue. 

Middle school & High school

  • Glue sticks should not be  accessible for students, and are only carried by the coaches. 

  • Students can use the glue gun after completing the safety orientation on day 1.

  • Do not glue directly on the table or a cutting mat. Use butcher paper or scrap paper underneath the project.

  • Run power cord in a safe manner that doesn’t present a hazard to others. We are placing tables according to electrical plugs, where the electrical cord will be connected to.

  • After gluing, unplug the glue gun and leave to cool.

  • Wrap cord and return tool when you are done. 

  • For extra blades, cutters, and glue gun, you will find a transparent box in the top closed shelve on the right on top of the paint/strings. There you will find extra types of glue and the super glue. 

Electronics

  • When bringing electronics into the studio, please take only the number of pieces you need, corresponding to the number of students or groups you have. For basic electronics, you can find them in the large transparent boxes with compartments. For additional basic tools, look for the transparent box with blue tape. If you require more advanced pieces, check the white box with a green post-it note and the small drawers in the orange compartment.

  • Use electrical tape to connect electrical components. No glue gun or any type of tape. 

  • When using alligator cables, make sure students are aware that current goes through the metal part; as such, this part should be covered with the plastic part.

  • No soldering piece, unless it's an advanced project in Open innovation or capstone. Also, solder in a ventilated space.

  • Take care of Arduinos and make sure they are always intact.